PACKING WHAT MATTERS
The kits your people still pack.
Automated.
One cell feeds medical device components from bulk, packs them into blisters, seals, labels and checks every pack. New products are set up in software.
Recipe
software setup for every new product
In-line
sealing, labeling and verification
Every
pack checked by weight
HMLV
small batches, frequent changes
Picked, placed, checked by hand.
Every kit, every shift.
Components come from bulk, go into the blister one by one and get labeled and counted by hand. Only the sealing machine runs by itself.
MANUAL TODAY
Pick
Components picked from bulk by hand.
MANUAL TODAY
Place
Placed into the blister one by one.
YOUR MACHINE
Sealing machine
Runs by itself.
MANUAL TODAY
Check and label
Labeled, checked and counted by hand.
From bulk to sealed blister.
One cell.
PACKING
Bulk feeder › Camera › Robot › Blister
Components are separated from bulk, checked by camera and placed into the blister by robot. Preloaded blisters can also be fed by hand.
SEALING AND CHECK
Sealing › Label › Weight check
The cell feeds blister and Tyvek to the sealing system, labels the pack, verifies the product information and checks completeness by weight before discharge.
New product?
New recipe.
Software
based product setup.
New products and packaging formats are taught in on the tablet, without programming skills, and initialized with the integrated scanner.
Every
pack checked.
A camera inspects the components, the label is read and verified, and a scale checks completeness. Every pack is documented, with traceability down to the individual patient.
IN ACTION · 2:01
See it at work.
Components fed from bulk, packed, sealed, labeled and checked in one cell.
SHOWN: BLISTER PACKING OF MEDICAL DEVICES
One cell.
Built around your kit.
It packs your components into blisters, seals them and checks every pack. Configured for your parts, your blister and your label.
THE CELL
Bulk to sealed blister
FEEDING
Bulk feeders with robot separation
CHECKS
Camera, label verification, weight
SETUP
Software recipe and product scanner
YOUR APPLICATION
Fits your kit
PARTS
Medical devices and kit components
PACKAGING
Blisters with Tyvek lids
BATCHES
Small batches, frequent changes
Machine, formats, shift model. We come back with a proposal within two working days.
Built on the MicroFactory Ecosystem.
One MicroFactory Core under every ESSERT module: standardized baseframe, interfaces, controller, safety and software. Medical Products Packing is the job on top.
SINCE 2012 · 100+ MANUFACTURERS · ISPE ROBOTICS APPLICATION OF THE YEAR AWARD, 4 YEARS IN A ROW
FAQ
Questions
we get asked.
What comes up in first calls, answered short.
The long answers we bring to the meeting.
Which products can it pack?
Medical devices and kit components, fed from bulk or as preloaded blisters, packed into blisters with Tyvek lids. We check your parts in the proposal.
How is a new product set up?
In software, on the tablet, without programming skills. Each product is initialized with the integrated scanner.
How is every pack checked?
A camera inspects the components, the label is read and verified, and a scale checks completeness before discharge. Every pack is documented, with traceability down to the individual patient.
Can operators still load by hand?
Yes. Preloaded blisters can be fed manually.
Does it work for small batches?
Yes. The cell is built for small batches and frequent product changes, the typical case in medical device kitting.
Is it suitable for GMP environments?
The cell is designed for cleanroom and GMP requirements. We document it for your qualification.
