
From Strategy to Scalable Automation
At ESSERT Robotics, we believe that successful automation begins with a solid strategy.
Why ESSERT Consulting?
Many automation projects fail not because of the technology itself, but due to unclear goals, incomplete requirements, or a lack of strategic alignment. ESSERT Consulting helps you navigate these challenges with a structured, technology-driven, and implementation-focused approach.
Our experts bridge the critical gap between operations, engineering, quality assurance, and management. This ensures that every automation decision is technically sound, economically viable, and fully compliant with regulatory standards.
Reduce Project Risk
We identify and mitigate risks early by defining clear requirements and validating concepts upfront, helping you avoid costly rework and ensuring a predictable project path.
Accelerate Timelines
Our strategic roadmap streamlines decision-making and accelerates project execution. We create a clear path to ensure a fast and reliable implementation from start to finish.
Ensure ROI
We provide a solid, data-driven basis for your investment decisions. Our analysis ensures your automation strategy is technically sound and economically viable for long-term success.
Improve Team Alignment
Our process bridges the gap between key departments to foster collaboration. We ensure all stakeholders are aligned toward a unified vision for successful automation.
Future-Proof Solutions
Instead of short-term fixes, we design modular and scalable automation. This ensures your solution can adapt to new products, processes, and future capacity needs.
Regulatory Compliance
With our deep life-science expertise, we ensure your automation concepts are designed for GMP compliance from day one, simplifying validation and de-risking your entire process.
Why ESSERT Consulting?
Many automation projects fail not because of the technology itself, but due to unclear goals, incomplete requirements, or a lack of strategic alignment. ESSERT Consulting helps you navigate these challenges with a structured, technology-driven, and implementation-focused approach.
Our experts bridge the critical gap between operations, engineering, quality assurance, and management. This ensures that every automation decision is technically sound, economically viable, and fully compliant with regulatory standards.
Reduce Project Risk
We identify and mitigate risks early by defining clear requirements and validating concepts upfront, helping you avoid costly rework and ensuring a predictable project path.
Accelerate Timelines
Our strategic roadmap streamlines decision-making and accelerates project execution. We create a clear path to ensure a fast and reliable implementation from start to finish.
Ensure ROI
We provide a solid, data-driven basis for your investment decisions. Our analysis ensures your automation strategy is technically sound and economically viable for long-term success.
Improve Team Alignment
Our process bridges the gap between key departments to foster collaboration. We ensure all stakeholders are aligned toward a unified vision for successful automation.
Future-Proof Solutions
Instead of short-term fixes, we design modular and scalable automation. This ensures your solution can adapt to new products, processes, and future capacity needs.
Regulatory Compliance
With our deep life-science expertise, we ensure your automation concepts are designed for GMP compliance from day one, simplifying validation and de-risking your entire process.
Why ESSERT Consulting?
Many automation projects fail not because of the technology itself, but due to unclear goals, incomplete requirements, or a lack of strategic alignment. ESSERT Consulting helps you navigate these challenges with a structured, technology-driven, and implementation-focused approach.
Our experts bridge the critical gap between operations, engineering, quality assurance, and management. This ensures that every automation decision is technically sound, economically viable, and fully compliant with regulatory standards.
Reduce Project Risk
We identify and mitigate risks early by defining clear requirements and validating concepts upfront, helping you avoid costly rework and ensuring a predictable project path.
Accelerate Timelines
Our strategic roadmap streamlines decision-making and accelerates project execution. We create a clear path to ensure a fast and reliable implementation from start to finish.
Ensure ROI
We provide a solid, data-driven basis for your investment decisions. Our analysis ensures your automation strategy is technically sound and economically viable for long-term success.
Improve Team Alignment
Our process bridges the gap between key departments to foster collaboration. We ensure all stakeholders are aligned toward a unified vision for successful automation.
Future-Proof Solutions
Instead of short-term fixes, we design modular and scalable automation. This ensures your solution can adapt to new products, processes, and future capacity needs.
Regulatory Compliance
With our deep life-science expertise, we ensure your automation concepts are designed for GMP compliance from day one, simplifying validation and de-risking your entire process.
Our Consulting Approach
We employ a structured, modular methodology that can be used independently or as a preliminary step for larger automation projects.
Step 1
Assessment & Understanding
We begin by thoroughly understanding your current processes, constraints, and objectives. This phase includes:
In-depth process and workflow analysis
Identifying bottlenecks, risks, and manual activities
Reviewing regulatory, GMP, and quality requirements
Aligning with your business, capacity, and growth targets

Step 2
Automation Strategy & Target Concept
Based on our findings, we develop a clear vision for your automation.
Identifying high-potential automation use cases
Developing concepts for modularity and scalability
Defining appropriate levels of automation and flexibility
Evaluating make-or-buy strategies
Conducting a high-level ROI and investment analysis

Step 3
Concept Development & System Architecture
We translate the strategy into a tangible system design.
Designing process flow and system architecture
Creating modular cell and line concepts
Developing strategies for human-robot interaction and cleanroom integration
Planning for changeovers, campaigns, and varying batch sizes
Establishing concepts for digitalization and data integrity

Step 4
Requirement Definition & Project Preparation
To ensure a smooth execution, we lay a solid foundation for your project.
Creating detailed User Requirement Specifications (URS)
Defining functional concepts and project boundaries
Addressing interface and integration requirements
Applying risk-based thinking for GMP, compliance, and validation
Preparing for RFQs, supplier selection, and internal approvals

Our Consulting Approach
We employ a structured, modular methodology that can be used independently or as a preliminary step for larger automation projects.
Step 1
Assessment & Understanding
We begin by thoroughly understanding your current processes, constraints, and objectives. This phase includes:
In-depth process and workflow analysis
Identifying bottlenecks, risks, and manual activities
Reviewing regulatory, GMP, and quality requirements
Aligning with your business, capacity, and growth targets

Step 2
Automation Strategy & Target Concept
Based on our findings, we develop a clear vision for your automation.
Identifying high-potential automation use cases
Developing concepts for modularity and scalability
Defining appropriate levels of automation and flexibility
Evaluating make-or-buy strategies
Conducting a high-level ROI and investment analysis

Step 3
Concept Development & System Architecture
We translate the strategy into a tangible system design.
Designing process flow and system architecture
Creating modular cell and line concepts
Developing strategies for human-robot interaction and cleanroom integration
Planning for changeovers, campaigns, and varying batch sizes
Establishing concepts for digitalization and data integrity

Step 4
Requirement Definition & Project Preparation
To ensure a smooth execution, we lay a solid foundation for your project.
Creating detailed User Requirement Specifications (URS)
Defining functional concepts and project boundaries
Addressing interface and integration requirements
Applying risk-based thinking for GMP, compliance, and validation
Preparing for RFQs, supplier selection, and internal approvals

Our Consulting Approach
We employ a structured, modular methodology that can be used independently or as a preliminary step for larger automation projects.
Step 1
Assessment & Understanding
We begin by thoroughly understanding your current processes, constraints, and objectives. This phase includes:
In-depth process and workflow analysis
Identifying bottlenecks, risks, and manual activities
Reviewing regulatory, GMP, and quality requirements
Aligning with your business, capacity, and growth targets

Step 2
Automation Strategy & Target Concept
Based on our findings, we develop a clear vision for your automation.
Identifying high-potential automation use cases
Developing concepts for modularity and scalability
Defining appropriate levels of automation and flexibility
Evaluating make-or-buy strategies
Conducting a high-level ROI and investment analysis

Step 3
Concept Development & System Architecture
We translate the strategy into a tangible system design.
Designing process flow and system architecture
Creating modular cell and line concepts
Developing strategies for human-robot interaction and cleanroom integration
Planning for changeovers, campaigns, and varying batch sizes
Establishing concepts for digitalization and data integrity

Step 4
Requirement Definition & Project Preparation
To ensure a smooth execution, we lay a solid foundation for your project.
Creating detailed User Requirement Specifications (URS)
Defining functional concepts and project boundaries
Addressing interface and integration requirements
Applying risk-based thinking for GMP, compliance, and validation
Preparing for RFQs, supplier selection, and internal approvals

Topics
Typical Consulting Topics
Our services address a wide range of automation challenges, including:
Automation Feasibility Studies
Modular Production Concepts
High-Mix, Low-Volume Strategies
Scale-Up & Capacity Expansion Planning
Manual-to-Automated Process Transformation
GMP-Compliant Automation
Digital Factory & Future Production Concepts
Early-Phase Project Definition & Alignment
Topics
Typical Consulting Topics
Our services address a wide range of automation challenges, including:
Automation Feasibility Studies
Modular Production Concepts
High-Mix, Low-Volume Strategies
Scale-Up & Capacity Expansion Planning
Manual-to-Automated Process Transformation
GMP-Compliant Automation
Digital Factory & Future Production Concepts
Early-Phase Project Definition & Alignment
Topics
Typical Consulting Topics
Our services address a wide range of automation challenges, including:
Automation Feasibility Studies
Modular Production Concepts
High-Mix, Low-Volume Strategies
Scale-Up & Capacity Expansion Planning
Manual-to-Automated Process Transformation
GMP-Compliant Automation
Digital Factory & Future Production Concepts
Early-Phase Project Definition & Alignment
What´s Next
From Consulting to Implementation
While our consulting services can stand alone, they can also transition seamlessly into implementation.
Concepts developed during consulting phase can be directly applied to:
Modular Automation Solutions
Transform your concepts into flexible, GMP-ready automation cells that integrate seamlessly into your existing environment.
Pilot Systems and Proof-of-Concepts
Validate your strategy with a functional prototype to test processes and de-risk investments before full-scale rollout.
Scalable Production Platforms
Start small and scale up as demand grows with our MicroFactory platform, without redesigning your entire line.
What´s Next
From Consulting to Implementation
While our consulting services can stand alone, they can also transition seamlessly into implementation.
Concepts developed during consulting phase can be directly applied to:
Modular Automation Solutions
Transform your concepts into flexible, GMP-ready automation cells that integrate seamlessly into your existing environment.
Pilot Systems and Proof-of-Concepts
Validate your strategy with a functional prototype to test processes and de-risk investments before full-scale rollout.
Scalable Production Platforms
Start small and scale up as demand grows with our MicroFactory platform, without redesigning your entire line.
What´s Next
From Consulting to Implementation
While our consulting services can stand alone, they can also transition seamlessly into implementation.
Concepts developed during consulting phase can be directly applied to:
Modular Automation Solutions
Transform your concepts into flexible, GMP-ready automation cells that integrate seamlessly into your existing environment.
Pilot Systems & Proof-of-Concepts
Validate your strategy with a functional prototype to test processes and de-risk investments before full-scale rollout.
Scalable Production Platforms
Start small and scale up as demand grows with our MicroFactory Ecosystem, without redesigning your entire line.

Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.

Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.

Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.
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5 Reasons for automated medical device assembly
The assembly of medical devices is often much more complex than the manufacturing of traditional consumer goods. The reasons are ...

The Last Manual Bottleneck in Pharma Manufacturing
The economic impact of manual tub and vial handling extends far beyond visible labor costs. While managers can calculate hourly wages, ...

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The pharmaceutical industry is experiencing a fundamental transformation. As personalized medicine reshapes treatment paradigms ...
See what's new

5 Reasons for automated medical device assembly
The assembly of medical devices is often much more complex than the manufacturing of traditional consumer goods. The reasons are ...

The Last Manual Bottleneck in Pharma Manufacturing
The economic impact of manual tub and vial handling extends far beyond visible labor costs. While managers can calculate hourly wages, ...

5 Reasons Why Flexibility is the Future of Manufacturing
The pharmaceutical industry is experiencing a fundamental transformation. As personalized medicine reshapes treatment paradigms ...
Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.
Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.
Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.