MicroFactory Ecosystem
Build, scale, and adapt your life science manufacturing with our award-winning modular platform. Start with a single process and expand on demand.
One Ecosystem. Infinit Possibilities.
MicroFactory Ecosystem
Build, scale, and adapt your life science manufacturing with our award-winning modular platform. Start with a single process and expand on demand.
One Ecosystem. Infinit Possibilities.
MicroFactory Ecosystem
Build, scale, and adapt your life science manufacturing with our award-winning modular platform. Start with a single process and expand on demand.
One Ecosystem. Infinit Possibilities.
Is Your Production Ready for the Future?
The life science industry is changing. Growing product diversity, shrinking batch sizes, and intense regulatory pressure demand a new approach. Rigid, monolithic automation lines can't keep up. They lead to high costs, long changeover times, and a lack of flexibility when your product pipeline shifts. It's time to think differently.
MicroFactory Ecosystem
Modular automation built for the Future
Rigid Legacy Solutions
Traditional approaches in the Industry
Flexibility
Limited
Scalability
Changeover Time
In Minutes
Hours to Days
Batch Size 1
Modular Qualification
Future-Proof Investment
Is Your Production Ready for the Future?
The life science industry is changing. Growing product diversity, shrinking batch sizes, and intense regulatory pressure demand a new approach. Rigid, monolithic automation lines can't keep up. They lead to high costs, long changeover times, and a lack of flexibility when your product pipeline shifts. It's time to think differently.
MicroFactory Ecosystem
Modular automation built for the Future
Rigid Legacy Solutions
Traditional approaches in the Industry
Flexibility
Limited
Scalability
Changeover Time
In Minutes
Hours to Days
Batch Size 1
Modular Qualification
Future-Proof Investment
Is Your Production Ready for the Future?
The life science industry is changing. Growing product diversity, shrinking batch sizes, and intense regulatory pressure demand a new approach. Rigid, monolithic automation lines can't keep up. They lead to high costs, long changeover times, and a lack of flexibility when your product pipeline shifts. It's time to think differently.
MicroFactory Ecosystem
Modular automation built for the Future
Rigid Legacy Solutions
Traditional approaches in the Industry
Flexibility
Limited
Scalability
Changeover Time
In Minutes
Hours to Days
Batch Size 1
Modular Qualification
Future-Proof Investment
Start Smart
Start Smart
Begin with a single, validated core process module. Minimal footprint, immediate ROI.
Begin with a single, validated core process module. Minimal footprint, immediate ROI.
Plug & Produce
Plug & Produce
Need more capacity? Simply dock a second module. Our interface handles power, data, and logic instantly.
Need more capacity? Simply dock a second module. Our interface handles power, data, and logic instantly.
Scale to Infinity
Scale to Infinity
Expand into a fully integrated production line tailored to your workflow.
Expand into a fully integrated production line tailored to your workflow.
Future-Proof Agility
Future-Proof
Adapt to new market needs by simply swapping modules. The rest of your line remains untouched and validated.
Adapt to new market needs by simply swapping modules. The rest of your line remains untouched and validated.
Modular Design
Start with exactly what you need
Forget rigid, monolithic systems. We apply a strict "one process, one module" philosophy that breaks down complex production lines into manageable, standardized units.
This allows you to replicate your specific production processes onto dedicated robotic modules - ensuring maximum flexibility from day one.
Design your line by combining standardized MicroFactory process modules.
Validate and qualify processes individually to minimize regulatory risks early on.
Seamlessly adapt the layout to fit your specific production floor.
Fast Commissioning
Plug & Produce to cut delivery times
Every MicroFactory module is tested, fully commissioned, and individually qualified using our mobile commissioning station before it ever reaches your facility.
This stand-alone approach ensures that when your modules arrive, they are ready to work.
No complex on-site assembly or lengthy integration phases.
Modular Qualification allows each unit to be fully qualified before shipment.
Drastically reduced time-to-market for your products.
Instant Setup & Changeover
Switch products in minutes, not hours.
Our software-driven approach allows the MicroFactory to set itself up completely autonomously.
With the push of a button, the system reconfigures for a new product variant, letting your operators focus on what matters: production.
Software-guided changeovers eliminate manual errors.
Intelligent line clearance using camera technology to check every station.
Zero mechanical format parts mean no manual hardware swaps are needed to change products.
Scalability & Adaptation
Grow your line as demand shifts
Future-proof your investment by decoupling your production capacity from a fixed setup. If your product pipeline changes or volumes increase, simply add new modules or reconfigure existing ones.
The MicroFactory ecosystem grows with you, ensuring you are never locked into a legacy solution.
Expand from a single module to a fully automated line.
Risk-free scaling that adapts to market volatility instantly.
Re-use existing modules for new products or layouts.
Modular Design
Start with exactly what you need
Forget rigid, monolithic systems. We apply a strict "one process, one module" philosophy that breaks down complex production lines into manageable, standardized units.
This allows you to replicate your specific production processes onto dedicated robotic modules - ensuring maximum flexibility from day one.
Design your line by combining standardized MicroFactory process modules.
Validate and qualify processes individually to minimize regulatory risks early on.
Seamlessly adapt the layout to fit your specific production floor.
Fast Commissioning
Plug & Produce to cut delivery times
Every MicroFactory module is tested, fully commissioned, and individually qualified using our mobile commissioning station before it ever reaches your facility.
This stand-alone approach ensures that when your modules arrive, they are ready to work.
No complex on-site assembly or lengthy integration phases.
Modular Qualification allows each unit to be fully qualified before shipment.
Drastically reduced time-to-market for your products.
Instant Setup & Changeover
Switch products in minutes, not hours.
Our software-driven approach allows the MicroFactory to set itself up completely autonomously.
With the push of a button, the system reconfigures for a new product variant, letting your operators focus on what matters: production.
Software-guided changeovers eliminate manual errors.
Intelligent line clearance using camera technology to check every station.
Zero mechanical format parts mean no manual hardware swaps are needed to change products.
Scalability & Adaptation
Grow your line as demand shifts
Future-proof your investment by decoupling your production capacity from a fixed setup. If your product pipeline changes or volumes increase, simply add new modules or reconfigure existing ones.
The MicroFactory ecosystem grows with you, ensuring you are never locked into a legacy solution.
Expand from a single module to a fully automated line.
Risk-free scaling that adapts to market volatility instantly.
Re-use existing modules for new products or layouts.
Modular Design
Start with exactly what you need
Forget rigid, monolithic systems. We apply a strict "one process, one module" philosophy that breaks down complex production lines into manageable, standardized units.
This allows you to replicate your specific production processes onto dedicated robotic modules - ensuring maximum flexibility from day one.
Design your line by combining standardized MicroFactory process modules.
Validate and qualify processes individually to minimize regulatory risks early on.
Seamlessly adapt the layout to fit your specific production floor.
Fast Commissioning
Plug & Produce to cut delivery times
Every MicroFactory module is tested, fully commissioned, and individually qualified using our mobile commissioning station before it ever reaches your facility.
This stand-alone approach ensures that when your modules arrive, they are ready to work.
No complex on-site assembly or lengthy integration phases.
Modular Qualification allows each unit to be fully qualified before shipment.
Drastically reduced time-to-market for your products.
Instant Setup & Changeover
Switch products in minutes, not hours.
Our software-driven approach allows the MicroFactory to set itself up completely autonomously.
With the push of a button, the system reconfigures for a new product variant, letting your operators focus on what matters: production.
Software-guided changeovers eliminate manual errors.
Intelligent line clearance using camera technology to check every station.
Zero mechanical format parts mean no manual hardware swaps are needed to change products.
Scalability & Adaptation
Grow your line as demand shifts
Future-proof your investment by decoupling your production capacity from a fixed setup. If your product pipeline changes or volumes increase, simply add new modules or reconfigure existing ones.
The MicroFactory ecosystem grows with you, ensuring you are never locked into a legacy solution.
Expand from a single module to a fully automated line.
Risk-free scaling that adapts to market volatility instantly.
Re-use existing modules for new products or layouts.
True Batch Size "1"
Designed to meet the challenges of product individualization, the MicroFactory handles extremely small batches down to one piece without efficiency loss.
One-Button Setup
We replace complex mechanical adjustments with intelligent software. Our Modules configure autonomously at the push of a button to maximize uptime.
Spare Parts on Demand
Reduce your warehousing costs through our high level of standardization. We guarantee essential module components are available immediately for rapid maintenance.
True Batch Size "1"
Designed to meet the challenges of product individualization, the MicroFactory handles extremely small batches down to one piece without efficiency loss.
One-Button Setup
We replace complex mechanical adjustments with intelligent software. Our Modules configure autonomously at the push of a button to maximize uptime.
Spare Parts on Demand
Reduce your warehousing costs through our high level of standardization. We guarantee essential module components are available immediately for rapid maintenance.
True Batch Size "1"
Designed to meet the challenges of product individualization, the MicroFactory handles extremely small batches down to one piece without efficiency loss.
One-Button Setup
We replace complex mechanical adjustments with intelligent software. Our Modules configure autonomously at the push of a button to maximize uptime.
Spare Parts on Demand
Reduce your warehousing costs through our high level of standardization. We guarantee essential module components are available immediately for rapid maintenance.
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERT’s MicroFactory Ecosystem."
Philip Schneider
Drug Product Manufacturing Technology Lead @Roche
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERT’s MicroFactory Ecosystem."
Philip Schneider
Drug Product Manufacturing Technology Lead @Roche
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERT’s MicroFactory Ecosystem."
Philip Schneider
Drug Product Manufacturing Technology Lead @Roche
We help you to automate your Life Science applications - worldwide.
From initial feasibility studies to global support, we accompany you at every step of your automation journey. Let’s discuss how the MicroFactory Ecosystem can solve your specific production challenges.
Intelligence
Software-Driven Control
The Process Control Center (PCC) acts as the central nervous system of your production. It consolidates all critical data into one intuitive interface to ensure full transparency and control.
Centralized recipe and user management
Real-time performance data analytics
Seamless multi-line orchestration
Native GMP compliance and audit trails
Intelligence
Software-Driven Control
The Process Control Center (PCC) acts as the central nervous system of your production. It consolidates all critical data into one intuitive interface to ensure full transparency and control.
Centralized recipe and user management
Real-time performance data analytics
Seamless multi-line orchestration
Native GMP compliance and audit trails
Intelligence
Software-Driven Control
The Process Control Center (PCC) acts as the central nervous system of your production. It consolidates all critical data into one intuitive interface to ensure full transparency and control.
Centralized recipe and user management
Real-time performance data analytics
Seamless multi-line orchestration
Native GMP compliance and audit trails
MicroFactory
Architecture without Limits
Don't let your machinery dictate your floor plan. The MicroFactory Ecosystem breaks free from rigid lines, offering a modular architecture that adapts to your space - not the other way around.
Versatile Configurations
Linear or cluster? Arrange the modules in any formation to perfectly match your specific production flow and logistics.
Seamless Integration
Our system fits effortlessly into your existing infrastructure, eliminating the need for costly facility restructuring.
MicroFactory
Architecture without Limits
Don't let your machinery dictate your floor plan. The MicroFactory Ecosystem breaks free from rigid lines, offering a modular architecture that adapts to your space - not the other way around.
Versatile Configurations
Linear or cluster? Arrange the modules in any formation to perfectly match your specific production flow and logistics.
Seamless Integration
Our system fits effortlessly into your existing infrastructure, eliminating the need for costly facility restructuring.
MicroFactory
Architecture without Limits
Don't let your machinery dictate your floor plan. The MicroFactory Ecosystem breaks free from rigid lines, offering a modular architecture that adapts to your space - not the other way around.
Versatile Configurations
Linear or cluster? Arrange the modules in any formation to perfectly match your specific production flow and logistics.
Seamless Integration
Our system fits effortlessly into your existing infrastructure, eliminating the need for costly facility restructuring.
FAQs
Frequently Asked Questions
Most common Questions about the MicroFactory Ecosystem.
What makes the MicroFactory architecture special?
We replace rigid production lines with independent, standardized process modules. This architecture delivers unmatched flexibility and scalability, making it perfect for high-mix/low-volume manufacturing.
Can Modules be operated separately?
Yes. Each module features its own PLC and operates independently. You can run them as stand-alone units for specific tasks or combine them later to form a complete MicroFactory line.
How does the MicroFactory make production more flexible?
You can manufacture various products on one platform and scale automation gradually. It supports hybrid workflows by seamlessly combining robotic modules with manual workstations for safe human-machine interaction.
Is it possible to switch to other products?
Yes. You can easily add new process modules or swap out existing ones at any time. This allows you to reconfigure your line for new products without replacing the entire system.
Can the System be used in a Cleanroom?
Yes. With its hygienic stainless steel design, the GMP-compliant version is fully approved for operation in cleanrooms up to ISO class 5.
FAQs
Frequently Asked Questions
Most common Questions about the MicroFactory Ecosystem.
What makes the MicroFactory architecture special?
We replace rigid production lines with independent, standardized process modules. This architecture delivers unmatched flexibility and scalability, making it perfect for high-mix/low-volume manufacturing.
Can Modules be operated separately?
Yes. Each module features its own PLC and operates independently. You can run them as stand-alone units for specific tasks or combine them later to form a complete MicroFactory line.
How does the MicroFactory make production more flexible?
You can manufacture various products on one platform and scale automation gradually. It supports hybrid workflows by seamlessly combining robotic modules with manual workstations for safe human-machine interaction.
Is it possible to switch to other products?
Yes. You can easily add new process modules or swap out existing ones at any time. This allows you to reconfigure your line for new products without replacing the entire system.
Can the System be used in a Cleanroom?
Yes. With its hygienic stainless steel design, the GMP-compliant version is fully approved for operation in cleanrooms up to ISO class 5.
FAQs
Frequently Asked Questions
Most common Questions about the MicroFactory Ecosystem.
What makes the MicroFactory architecture special?
We replace rigid production lines with independent, standardized process modules. This architecture delivers unmatched flexibility and scalability, making it perfect for high-mix/low-volume manufacturing.
Can Modules be operated separately?
Yes. Each module features its own PLC and operates independently. You can run them as stand-alone units for specific tasks or combine them later to form a complete MicroFactory line.
How does the MicroFactory make production more flexible?
You can manufacture various products on one platform and scale automation gradually. It supports hybrid workflows by seamlessly combining robotic modules with manual workstations for safe human-machine interaction.
Is it possible to switch to other products?
Yes. You can easily add new process modules or swap out existing ones at any time. This allows you to reconfigure your line for new products without replacing the entire system.
Can the System be used in a Cleanroom?
Yes. With its hygienic stainless steel design, the GMP-compliant version is fully approved for operation in cleanrooms up to ISO class 5.
Ready to Build Your Future-Proof Production?
Let's talk about your specific challenges and how the MicroFactory Ecosystem can revolutionize your manufacturing.
Ready to Build Your Future-Proof Production?
Let's talk about your specific challenges and how the MicroFactory Ecosystem can revolutionize your manufacturing.
Ready to Build Your Future-Proof Production?
Let's talk about your specific challenges and how the MicroFactory Ecosystem can revolutionize your manufacturing.
See what's new
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5 Reasons for automated medical device assembly
The assembly of medical devices is often much more complex than the manufacturing of traditional consumer goods. The reasons are ...
The Last Manual Bottleneck in Pharma Manufacturing
The economic impact of manual tub and vial handling extends far beyond visible labor costs. While managers can calculate hourly wages, ...
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The pharmaceutical industry is experiencing a fundamental transformation. As personalized medicine reshapes treatment paradigms ...
See what's new
5 Reasons for automated medical device assembly
The assembly of medical devices is often much more complex than the manufacturing of traditional consumer goods. The reasons are ...
The Last Manual Bottleneck in Pharma Manufacturing
The economic impact of manual tub and vial handling extends far beyond visible labor costs. While managers can calculate hourly wages, ...
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The pharmaceutical industry is experiencing a fundamental transformation. As personalized medicine reshapes treatment paradigms ...
