Syringe Assembly That Adapts With You
Build a flexible, future-proof syringe assembly line with a modular, robot-based automation platform that evolves with your product pipeline.
Syringe Assembly That Adapts With You
Build a flexible, future-proof syringe assembly line with a modular, robot-based automation platform that evolves with your product pipeline.
Syringe Assembly That Adapts With You
Build a flexible, future-proof syringe assembly line with a modular, robot-based automation platform that evolves with your product pipeline.
The Challenge
Rigid Lines Don’t Fit a Flexible World
Your pipeline is evolving faster than ever with biologics, personalized therapies, and combination products. Yet, conventional assembly lines are rigid, product-specific, and expensive to modify. When your device requirements change, you face long changeover times, costly revalidation, and underutilized assets.
It's time for automation that is designed for change.
The Challenge
Rigid Lines Don’t Fit a Flexible World
Your pipeline is evolving faster than ever with biologics, personalized therapies, and combination products. Yet, conventional assembly lines are rigid, product-specific, and expensive to modify. When your device requirements change, you face long changeover times, costly revalidation, and underutilized assets.
It's time for automation that is designed for change.
The Challenge
Rigid Lines Don’t Fit a Flexible World
Your pipeline is evolving faster than ever with biologics, personalized therapies, and combination products. Yet, conventional assembly lines are rigid, product-specific, and expensive to modify. When your device requirements change, you face long changeover times, costly revalidation, and underutilized assets.
It's time for automation that is designed for change.
Ready to assemble All Types of Syringes
on one single Line?
Ready to assemble
All Types of Syringes
on one single Line?
One Platform. Infinite Configurations.
The ESSERT MicroFactory Assembly Line is built around processes, not products. Instead of a fixed line, we use standardized modules that can be combined, expanded, and reused.
Evolve Your Line
Start with a lean setup and add modules for new process steps, like safety device assembly, only when you need them. Your line grows with your product.
Changeover in Minutes
A software-driven architecture minimizes manual format adjustments, enabling rapid, automated changeovers between different syringe variants.
Smart Validation
Each module is pre-qualified. When you expand the line, you only validate the new additions, significantly reducing revalidation efforts.
Investment Security
Don’t get locked into a single product line. Reuse standardized, pre-engineered modules across different products for long-term investment protection.
Faster Deployment
Modules are fully commissioned before delivery and feature plug-and-produce interfaces, minimizing on-site ramp-up time and shortening project timelines.
Proven Platform
With over 450 automation modules installed globally, our MicroFactory ecosystem is trusted in GMP-regulated pharmaceutical environments worldwide.
One Platform. Infinite Configurations.
The ESSERT MicroFactory Assembly Line is built around processes, not products. Instead of a fixed line, we use standardized modules that can be combined, expanded, and reused.
Evolve Your Line
Start with a lean setup and add modules for new process steps, like safety device assembly, only when you need them. Your line grows with your product.
Changeover in Minutes
A software-driven architecture minimizes manual format adjustments, enabling rapid, automated changeovers between different syringe variants.
Smart Validation
Each module is pre-qualified. When you expand the line, you only validate the new additions, significantly reducing revalidation efforts.
Investment Security
Don’t get locked into a single product line. Reuse standardized, pre-engineered modules across different products for long-term investment protection.
Faster Deployment
Modules are fully commissioned before delivery and feature plug-and-produce interfaces, minimizing on-site ramp-up time and shortening project timelines.
Proven Platform
With over 450 automation modules installed globally, our MicroFactory ecosystem is trusted in GMP-regulated pharmaceutical environments worldwide.
One Platform. Infinite Configurations.
The ESSERT MicroFactory Assembly Line is built around processes, not products. Instead of a fixed line, we use standardized modules that can be combined, expanded, and reused.
Evolve Your Line
Start with a lean setup and add modules for new process steps, like safety device assembly, only when you need them. Your line grows with your product.
Changeover in Minutes
A software-driven architecture minimizes manual format adjustments, enabling rapid, automated changeovers between different syringe variants.
Smart Validation
Each module is pre-qualified. When you expand the line, you only validate the new additions, significantly reducing revalidation efforts.
Investment Security
Don’t get locked into a single product line. Reuse standardized, pre-engineered modules across different products for long-term investment protection.
Faster Deployment
Modules are fully commissioned before delivery and feature plug-and-produce interfaces, minimizing on-site ramp-up time and shortening project timelines.
Proven Platform
With over 450 automation modules installed globally, our MicroFactory ecosystem is trusted in GMP-regulated pharmaceutical environments worldwide.
Configuration Examples
Configure by Process, Not by Product
Start with the configuration that fits your current needs and expand your line as your product portfolio grows.
Standard Assembly Configuration
The setup includes syringe feeding, plunger rod assembly, backstop/finger flange assembly, labeling, and tray loading. Perfect for Early-stage production and frequent format changes.
With Safety Device
Need to add a needle safety device later? We add modules for safety device feeding and assembly without altering the validated core process. Perfect for Scaling up to complex combination products.
Configuration Examples
Configure by Process, Not by Product
Start with the configuration that fits your current needs and expand your line as your product portfolio grows.
Standard Assembly Configuration
The setup includes syringe feeding, plunger rod assembly, backstop/finger flange assembly, labeling, and tray loading. Perfect for Early-stage production and frequent format changes.
With Safety Device
Need to add a needle safety device later? We add modules for safety device feeding and assembly without altering the validated core process. Perfect for Scaling up to complex combination products.
Configuration Examples
Configure by Process, Not by Product
Start with the configuration that fits your current needs and expand your line as your product portfolio grows.
Standard Assembly Configuration
The setup includes syringe feeding, plunger rod assembly, backstop/finger flange assembly, labeling, and tray loading. Perfect for Early-stage production and frequent format changes.
With Safety Device
Need to add a needle safety device later? We add modules for safety device feeding and assembly without altering the validated core process. Perfect for Scaling up to complex combination products.
True Modularity Goes Beyond Hardware
We don't just bolt modules together; we integrate them into a seamless digital ecosystem. Our software architecture ensures that adding a module is as close to "Plug-and-Produce" as it gets in a GMP environment. This reduces project lead times and operational risk.
True Modularity Goes Beyond Hardware
We don't just bolt modules together; we integrate them into a seamless digital ecosystem. Our software architecture ensures that adding a module is as close to "Plug-and-Produce" as it gets in a GMP environment. This reduces project lead times and operational risk.
True Modularity Goes Beyond Hardware
We don't just bolt modules together; we integrate them into a seamless digital ecosystem. Our software architecture ensures that adding a module is as close to "Plug-and-Produce" as it gets in a GMP environment. This reduces project lead times and operational risk.
Big Players like ROCHE rely on our MicroFactory Assembly Line
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERTs automation ecosystem. The collaboration with ESSERT was characterized by a high level of innovation.”
Philip Schneider
Drug Product Manufacturing Network Technology Lead
Big Players like ROCHE rely on our MicroFactory Assembly Line
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERTs automation ecosystem. The collaboration with ESSERT was characterized by a high level of innovation.”
Philip Schneider
Drug Product Manufacturing Network Technology Lead
Big Players like ROCHE rely on our MicroFactory Assembly Line
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERTs automation ecosystem. The collaboration with ESSERT was characterized by a high level of innovation.”
Philip Schneider
Department manager for plant
and site development.
Pre-series Validation
Use our standardized process modules to automate your manual processes. You can validate the automated processes in the pre-series and later transfer them to a MicroFactory Line with little effort, thus scaling your production.
Pre-series Validation
Use our standardized process modules to automate your manual processes. You can validate the automated processes in the pre-series and later transfer them to a MicroFactory Line with little effort, thus scaling your production.
Pre-series Validation
Use our standardized process modules to automate your manual processes. You can validate the automated processes in the pre-series and later transfer them to a MicroFactory Line with little effort, thus scaling your production.
Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.
Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.
Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.
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See what's new
5 Reasons for automated medical device assembly
The assembly of medical devices is often much more complex than the manufacturing of traditional consumer goods. The reasons are ...
The Last Manual Bottleneck in Pharma Manufacturing
The economic impact of manual tub and vial handling extends far beyond visible labor costs. While managers can calculate hourly wages, ...
5 Reasons Why Flexibility is the Future of Manufacturing
The pharmaceutical industry is experiencing a fundamental transformation. As personalized medicine reshapes treatment paradigms ...
See what's new
5 Reasons for automated medical device assembly
The assembly of medical devices is often much more complex than the manufacturing of traditional consumer goods. The reasons are ...
The Last Manual Bottleneck in Pharma Manufacturing
The economic impact of manual tub and vial handling extends far beyond visible labor costs. While managers can calculate hourly wages, ...
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The pharmaceutical industry is experiencing a fundamental transformation. As personalized medicine reshapes treatment paradigms ...
Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.
Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.
Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.
