Autoinjector Assembly for the Entire Lifecycle
Master the complexity of autoinjector assembly with a modular automation platform that delivers process control, safety, and scalability from development to commercial production.
Autoinjector Assembly for the Entire Lifecycle
Master the complexity of autoinjector assembly with a modular automation platform that delivers process control, safety, and scalability from development to commercial production.
Autoinjector Assembly for the Entire Lifecycle
Master the complexity of autoinjector assembly with a modular automation platform that delivers process control, safety, and scalability from development to commercial production.
Is Your Automation Ready for the Responsibility of Autoinjectors?
Autoinjectors are an integral part of the therapy itself, directly impacting patient safety and dosing accuracy. As device designs evolve, regulations tighten, and production scales, rigid, product-specific assembly lines increase risk and create validation bottlenecks. This challenging reality requires automation designed to manage risk throughout the device lifecycle.
Is Your Automation Ready for the Responsibility of Autoinjectors?
Autoinjectors are an integral part of the therapy itself, directly impacting patient safety and dosing accuracy. As device designs evolve, regulations tighten, and production scales, rigid, product-specific assembly lines increase risk and create validation bottlenecks. This challenging reality requires automation designed to manage risk throughout the device lifecycle.
Is Your Automation Ready for the Responsibility of Autoinjectors?
Autoinjectors are an integral part of the therapy itself, directly impacting patient safety and dosing accuracy. As device designs evolve, regulations tighten, and production scales, rigid, product-specific assembly lines increase risk and create validation bottlenecks. This challenging reality requires automation designed to manage risk throughout the device lifecycle.
One Platform. Total Control.
The ESSERT MicroFactory Assembly Line separates critical process steps into independent modules. This gives you the precision of a custom machine with the flexibility of a robot - perfect for high-value combination products.
Lifecycle Modularity
The platform is designed to support your autoinjector program from early-stage development and design iterations through to full commercial scale-up.
Controlled Flexibility
Make controlled design changes by adapting individual modules, localizing the impact and simplifying change management in a regulated environment.
Predictable Scale-Up
Add capacity or new process steps like enhanced inspection by integrating new modules with standardized interfaces, ensuring a predictable scale-up path.
Pre-Commissioning
Each module is fully commissioned and tested before delivery, reducing on-site complexity and enabling a faster, more predictable ramp-up.
Robotic Repeatability
Critical assembly operations are executed by robots with the highest precision and repeatability, ensuring consistent quality for patient-critical devices.
Localized Changes
Because existing qualified modules remain unchanged when new ones are added, process changes stay localized, controlled, and manageable.
One Platform. Total Control.
The ESSERT MicroFactory Assembly Line separates critical process steps into independent modules. This gives you the precision of a custom machine with the flexibility of a robot - perfect for high-value combination products.
Lifecycle Modularity
The platform is designed to support your autoinjector program from early-stage development and design iterations through to full commercial scale-up.
Controlled Flexibility
Make controlled design changes by adapting individual modules, localizing the impact and simplifying change management in a regulated environment.
Predictable Scale-Up
Add capacity or new process steps like enhanced inspection by integrating new modules with standardized interfaces, ensuring a predictable scale-up path.
Pre-Commissioning
Each module is fully commissioned and tested before delivery, reducing on-site complexity and enabling a faster, more predictable ramp-up.
Robotic Repeatability
Critical assembly operations are executed by robots with the highest precision and repeatability, ensuring consistent quality for patient-critical devices.
Localized Changes
Because existing qualified modules remain unchanged when new ones are added, process changes stay localized, controlled, and manageable.
One Platform. Total Control.
The ESSERT MicroFactory Assembly Line separates critical process steps into independent modules. This gives you the precision of a custom machine with the flexibility of a robot - perfect for high-value combination products.
Lifecycle Modularity
The platform is designed to support your autoinjector program from early-stage development and design iterations through to full commercial scale-up.
Controlled Flexibility
Make controlled design changes by adapting individual modules, localizing the impact and simplifying change management in a regulated environment.
Predictable Scale-Up
Add capacity or new process steps like enhanced inspection by integrating new modules with standardized interfaces, ensuring a predictable scale-up path.
Pre-Commissioning
Each module is fully commissioned and tested before delivery, reducing on-site complexity and enabling a faster, more predictable ramp-up.
Robotic Repeatability
Critical assembly operations are executed by robots with the highest precision and repeatability, ensuring consistent quality for patient-critical devices.
Localized Changes
Because existing qualified modules remain unchanged when new ones are added, process changes stay localized, controlled, and manageable.
Precision Where Patient Safety Depends on It
For combination products, technical performance is medical performance. Our software-driven architecture ensures that every parameter - from joining force to visual inspection - is monitored, recorded, and compliant with GMP standards.
Precision Where Patient Safety Depends on It
For combination products, technical performance is medical performance. Our software-driven architecture ensures that every parameter - from joining force to visual inspection - is monitored, recorded, and compliant with GMP standards.
Precision Where Patient Safety Depends on It
For combination products, technical performance is medical performance. Our software-driven architecture ensures that every parameter - from joining force to visual inspection - is monitored, recorded, and compliant with GMP standards.
Big Players like ROCHE rely on our MicroFactory Assembly Line
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERTs automation ecosystem. The collaboration with ESSERT was characterized by a high level of innovation.”
Philip Schneider
Drug Product Manufacturing Network Technology Lead
Big Players like ROCHE rely on our MicroFactory Assembly Line
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERTs automation ecosystem. The collaboration with ESSERT was characterized by a high level of innovation.”
Philip Schneider
Department manager for plant
and site development.
Big Players like ROCHE rely on our MicroFactory Assembly Line
"At Roche, we were looking for a modular, flexible solution for assembling different devices and found this solution in ESSERTs automation ecosystem. The collaboration with ESSERT was characterized by a high level of innovation.”
Philip Schneider
Drug Product Manufacturing Network Technology Lead
Configure by Criticality, Not Convenience
Start with the core functions: Device feeding, primary assembly, and final labeling.
Scale up without revalidating the whole line. Add modules for functional testing, vision inspection of safety clips, serialization, and more.
Configure by Criticality, Not Convenience
Start with the core functions: Device feeding, primary assembly, and final labeling.
Scale up without revalidating the whole line. Add modules for functional testing, vision inspection of safety clips, serialization, and more.
Configure by Criticality, Not Convenience
Start with the core functions: Device feeding, primary assembly, and final labeling.
Scale up without revalidating the whole line. Add modules for functional testing, vision inspection of safety clips, serialization, and more.
Pre-series Validation
Use our standardized process modules to automate your manual processes. You can validate the automated processes in the pre-series and later transfer them to a MicroFactory Line with little effort, thus scaling your production.
Pre-series Validation
Use our standardized process modules to automate your manual processes. You can validate the automated processes in the pre-series and later transfer them to a MicroFactory Line with little effort, thus scaling your production.
Pre-series Validation
Use our standardized process modules to automate your manual processes. You can validate the automated processes in the pre-series and later transfer them to a MicroFactory Line with little effort, thus scaling your production.
Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.
Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.
Let’s Talk
Automation is a long-term commitment. We partner with manufacturers who think in lifecycles. If you are evaluating automation for a new product, scaling a process, or preparing for a future pipeline - let’s talk.
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The economic impact of manual tub and vial handling extends far beyond visible labor costs. While managers can calculate hourly wages, ...
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See what's new
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The assembly of medical devices is often much more complex than the manufacturing of traditional consumer goods. The reasons are ...
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The economic impact of manual tub and vial handling extends far beyond visible labor costs. While managers can calculate hourly wages, ...
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Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.
Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.
Contact our team
From initial questions to your custom MicroFactory solutions – our team is here to assist you.
